Individual solutions

Individual solutions

Ultrasonic cleaning has established itself in industrial cleaning. With our individual units, including the extensions, we cover a large part of the standard solutions. However, there are numerous cleaning elements for which special requirements apply, so that individual cleaning devices must be manufactured for them. For this purpose, we offer you special solutions in which we manufacture individual units specially adapted to your needs.

Cleaning

To develop a new product, the requirements are first determined. From initial cleaning trials to the final product, the process passes through numerous development levels. In this way, we guarantee a customised product. Thanks to our many years of experience, we can draw on existing elements and combine them with new developments.

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Crankshaft cleaning

Crankshafts are used in many drives and are exposed to different levels of contamination depending on their installation and use. Thus, the cleaning intervals are also individually adapted to the use.

We rely on a fully automatic rotary transfer system for cleaning cylindrical objects of different lengths and diameters. Cleaning takes place in stainless steel basins with stainless steel enclosures with aluminium and Lexan elements with ultrasonic cleaning in an aqueous solution incl. rotation and lifting device.

 

Removal during the cleaning process of:
  • Chips
  • Abrasive residues
  • Oils and greases
  • Coolant residues (drilling water, grinding water, crack detection oil)
  • Copper residues and wood particles
  • Possible extensions and technical equipment:
  • Platform
  • Hydraulically operated fabric movement incl. long stroke, oscillation and rotation
  • Suction
  • High-pressure blow-off device
  • Sensors (filling level, safety)
  • Operation via touch panel
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    Fully automatic rotary transfer machine

    This individual example system was made for the web for cleaning small parts. The ultrasonic cleaning system consists of several elements and is automatically controlled via a programmable logic controller with all functions in the control cabinet.

    In addition to the classic cleaning and rinsing tubs, the entire system also contains a dryer and an extraction device for removing vapours. The baskets with the small parts to be cleaned are picked up and discharged via conveyor belts.

    Overview
  • Ultrasonic basin, fabric movement with vertical oscillation
  • Ultrasonic rinsing basin
  • Dryer with finned tube heater and radial fan
  • Hot-air dryer
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    rotary_cycle_fully_automatic_2

    Automatic system with converter

    This individual example system was made for the automotive industry for cleaning small parts. The ultrasonic cleaning system is operated via a touch panel. Filtration takes place via an automatic filter.

    The entire system consists of four built-in elements that guarantee an optimal cleaning and drying result.

    Overview
  • Ultrasound cleaning in several stages
  • Ultrasonic rinsing basin
  • Compressed air dryer
  • Recirculating air dryer
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    cleaning_transport_fully_automatic2

    Fully automatic cleaning plant with transport system

    This individual example system was developed for the construction of systems for cleaning long profiles of different materials. It consists of successive stations.

    The baskets are loaded manually by the operating staff, who position the items to be cleaned in the basket at the infeed. After assigning a cleaning programme and a basket number, the basket is transported by roller conveyor in front of station 1. The transport system picks up the basket and passes through all the programmed stations until the basket is finally deposited at the delivery.

    The machine is completely controlled via HMI, which is located on the control box directly at the feeding station. There, cleaning programmes can be programmed, user rights edited and detected errors recorded at a glance.

    Overview
  • Ultrasound cleaning
  • Sink
  • Conservation
  • Hot-air dryer
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    fully_automatic_cleaning_system_with_converter1

    Fully automatic cleaning system with transfer unit

    This individual ultrasonic cleaning system was developed for the optical industry for cleaning tools and small parts. The automated cleaning process consists of several stages (ultrasonic cleaning, rinsing, preservation if necessary, drying). The size of the parts to be cleaned is limited to the internal dimensions of the given cleaning basket. The permissible payload (basket plus contents) is 40 kg.

    The cleaning system consists of feeding and delivery as well as successive stations. The baskets are loaded manually by the operating staff, who position the items to be cleaned in the basket at the infeed. After assigning a cleaning programme, the basket is transported by roller conveyor. The transfer unit picks up the basket and passes through all the programmed stations until the basket is finally deposited at the delivery.

    The machine is completely controlled via HMI, which is located on the control box directly at the feeding station. There, cleaning programmes can be programmed, user rights edited and detected errors recorded at a glance.

    Overview
  • Ultrasound cleaning
  • Ultrasonic immersion rinsing
  • Ultrasonic rinsing
  • VE sinks
  • Hot-air dryer
  • Vacuum dryer with hot air
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    fully_automatic_cleaning_system_with_converter4

    Fully automatic cleaning system with transfer unit

    This individual ultrasonic cleaning system was developed for cleaning workpieces made of brass and aluminium. The automated cleaning process consists of ultrasonic cleaning, an immersion rinse cleaning phase and circulating air drying as well as transport from and back to the feed or removal station. The size of the parts to be cleaned is limited to the holding devices on the specified goods carrier.

    The operator loads the designated product carrier directly at the infeed or positions it on the infeed after loading. The product is transported through all the programmed cleaning stations before it can be removed by the operator at the delivery station.

    The machine is completely controlled via HMI, which is located on the control box directly at the feeding station (HMI). There, cleaning programmes can be programmed, user rights edited and detected faults recorded at a glance.

    Overview
  • Ultrasound cleaning
  • Cold sink
  • Sink
  • Recirculating air dryer
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